Tianjin Jinhai Special Coatings & Decoration Co., Ltd.
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China Factory Suppliers of EP40111 Epoxy Ballast Tank Anti-Corrosion Paint - Superior Seawater Resistance

This high-performance product, manufactured in China, is designed to provide exceptional resistance to seawater and withstand wet-dry cycles, making it ideal for marine applications. It offers outstanding cathodic disbonding resistance, which is crucial for marine vessels. Additionally, the product exhibits excellent resistance to oil contamination and trace chemicals, ensuring long-term rust prevention and stability during temperature fluctuations. With superior adhesion properties, it forms a complete standard coating system, compliant with PSPC requirements. Our factory ensures compatibility with cathodic protection systems, making this product an excellent choice for suppliers looking for reliable and durable marine coatings.

    Product Features

    Marine & Corrosion Resistance

    This coating features outstanding resistance to seawater and dry-wet cyclic alternation; excellent cathodic disbondment resistance (essential for marine vessels); resistance to oil contamination and trace chemicals; long-term barrier anti-rust performance; stable performance under alternating temperature conditions.

    Mechanical & Physical Properties

    Adapted to impact and water erosion on ships: Exceptionally strong adhesion; high toughness coupled with superior abrasion and impact resistance; favorable forming performance for thick-film application; low porosity and high density.

    Application Adaptability

    On-site advantages for shipyards: Long working window and tolerance to humid substrates; moderate pot life for mass spraying; better substrate tolerance than solvent-free coatings; easy operation for repair and stripe coating; light-colored finish for convenient inspection.

    System Compatibility

    Compatibility with supporting coating systems: Complete standard matching coating system (mandatory per PSPC); compatible with cathodic protection systems.

    Recommended Use

    1

    Marine compliant seawater ballast tanks (Top priority): Specially formulated for seawater ballast tanks.

    2

    Double side ballast void tanks of bulk carriers.

    3

    Enclosed marine tanks and compartments for vessel supporting systems.

    4

    Enclosed fresh water storage tanks and seawater circulation tanks for offshore platforms.

    5

    Vessel maintenance & in-Service temporary repair: Advantages over solvent-free coatings.

    6

    Overhaul projects for aged domestic vessels.

    Product Parameters

    Project Data
    Density (Kg/L) 1.3
    Color White
    Solid percentage by volume (%) 62±2
    Reference dry film thickness (μm) 100
    Theoretical coating rate (㎡/L) 6.2
    Flash point 39°С [102°F]
    Volatile matter (g/L) 380
    Gloss Glossy
    Drying time Condition 25℃
    Dry to touch 2hrs
    Actual drying 24hrs
    Painting interval Condition 25℃
    Min 24hrs
    Max 10 d
    Potlife 25℃
    4hrs
    Mixing ratio Base: hardener (4:1 by weight)
    Storage period 24 months 25°C

    Application

    Construction Method

    Airless spraying:

    • Nozzle pressure: 14 MPa - 21 MPa
    • Nozzle hole diameter: 0.6mm - 0.8mm
    When applied by brush or roller, additional coats are required to achieve the specified dry film thickness. All spray data is for reference only and subject to adjustment. The listed pressures apply to material at 20°C (68°F). For tank lining applications, brushing and rolling shall only be used for stripe marking and small-area repair zones.

    Surface Treatment and Construction Conditions

    01 Remove oil, grease and other contaminants with a suitable cleaning agent.
    02 High-pressure water cleaning removes salt, detergents and other contaminants.
    03 Maintenance surface preparation P3 (ISO 8501-3).
    04 Remove dust, sand and loose materials.
    05 Surface condition (G) (ISO 8503-2).
    06 The substrate surface temperature shall be above 10°C (50°F) during application and curing.
    07 To prevent condensation, the substrate temperature shall be at least 3°C (5°F) above the dew point during application.
    08 The product temperature shall be maintained above 15°C (59°F) during application.
    09 Relative humidity shall be kept below 85% during application and curing.

    Frequently Asked Questions

    What are the primary target areas and vessels suitable for this coating?

    The coating is primarily formulated for seawater ballast tanks, double side ballast void tanks of bulk carriers, enclosed marine tanks, offshore freshwater and seawater circulation tanks, as well as overhaul and in-service vessel maintenance.

    What is the recommended dry film thickness (DFT) and theoretical spreading rate?

    The reference dry film thickness is 100 μm per coat, which yields a theoretical coating rate of approximately 6.2 ㎡/L based on a solid volume percentage of 62±2%.

    What are the recommended parameters for airless spray application?

    For airless spraying at 20°C (68°F), nozzle pressure should be set between 14 MPa and 21 MPa, utilizing a nozzle orifice diameter of 0.6mm to 0.8mm.

    Can brush or roller be used for tank lining applications?

    Brushing and rolling should strictly be confined to stripe marking and localized small-area repairs. Additional coats will be necessary to achieve the specified film thickness when utilizing these methods.

    What substrate temperature and environmental conditions are required?

    Substrate temperature must be above 10°C (50°F) and at least 3°C (5°F) above the dew point. Paint material temperature should stay above 15°C (59°F), and ambient relative humidity must remain below 85%.

    What is the mixing ratio, pot life, and recoating interval at 25°C?

    The base to hardener mixing ratio is 4:1 by weight with a pot life of 4 hours at 25°C. At this temperature, the minimum recoating interval is 24 hours, and the maximum interval is 10 days.

    Disclaimer

    The information given on this technical data sheet is correct to the best of our knowledge. In consideration of the application conditions of the product are beyond our control, so no guarantee is involved herein, namely, we are responsible for the buyers only in terms of their selecting a product. All data must be clarified from our company because of the constantly improvement of our product and its manufacturing process.

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